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520-Bar Hydrogen Trailer Retrofit

FASTECH-engineered and Linde-approved, the 520-bar gaseous hydrogen (GH2) trailer retrofit improves safety and uptime. Converting the legacy system into isolated vessels reduces leakage risks while simplifying the operator experience.

High-Volume Hydrogen for Mobile or Permanent Fueling

FASTECH’s trailer retrofit swaps original parts for enhanced ventilation and easier end-use. Upgraded parts include all valves, storage vessel side skins, and thermal pressure relief devices (TPRDs).

Independent Vessel Control

If a valve needs repair, you can isolate its vessel and keep the rest of the system in service until the next maintenance check.

Safer Operation

New vent lines are dedicated to each TPRD and discharge at roof level, lowering the risk during over-temperature events.

Simplified Maintenance

No more full-system testing for every fix. Crews can repair the vessel and return the trailer to service faster.

High-Volume Hydrogen for Mobile or Permanent Fueling

Key Components

The FASTECH retrofit replaces older hardware with proven, service-friendly parts.

Oasis TH404 Hydrogen Valves

All existing valves are removed and replaced with bonfire-tested and approved Oasis TH404 models. New actuator arms with bronze bushings maintain electrical grounding.

Individual Roof-Discharge Venting

The manifold system is replaced with dedicated vents installed for roof-top discharge. Vent caps keep lines clean and indicate TPRD activation.

Upgraded Vessel Structure Side Skins

Trailer side skins are replaced with non-combustible powder-coated aluminum. Upper skins are louver-punched to add ventilation.

Performance Details and Requirements

Standard CNG Time-Fill Posts

The hydrogen trailer retrofit replaces high-pressure valve systems, thermal protection, and venting, allowing each vessel to be controlled and serviced independently.

The result is straightforward repairs, safer vent paths, and less trailer downtime.
The retrofitted trailers can serve as either mobile or permanent storage for H2 stations, feeding mobile fuelers directly or replenishing on-site storage.

Why Choose FASTECH?

FASTECH designs, builds, and maintains hydrogen infrastructure every day. This retrofit reflects what every team needs: proven performance, safe operation, and easy serviceability.

Hydrogen Expertise

Hydrogen Expertise

As the nation’s top developer of hydrogen fueling solutions, the FASTECH trailer retrofit is engineered with industry-leading parts and practices.

Integrated Safety

FASTECH holds over a dozen safety certifications and an EMR of 0.78. The 520-bar GH2 retrofit gained Linde approval through rigorous leak and pressure testing.

Designed for Uptime

Designed for Uptime

FASTECH designs prioritize safety, performance, ease of use, and equipment lifespan. Our retrofits keep trailers available for daily fueling and deliveries.

Talk Trailers With Us

Talk Trailers With Us

The 520-bar hydrogen trailer retrofit is a versatile solution for mobile fueling, back-up storage, and distribution. Let’s scope a retrofit that matches your goals.

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